Investigation on Aluminium Alloy 1100 Using Taguchi Design Methodology on CNC Milling

Authors

  • Shoiab Alam Azad institute of Engineering & Technology, Lucknow
  • Faiz khan Azad institute of Engineering & Technology,Lucknow

Keywords:

1100 aluminium alloy, taguchi method, feed rate, spindle speed, depth of cut, coolant flow

Abstract

ABSTRACT

The machining procedure depends on material properties and machining parameters. This paper summarizes a comprehensive study aimed at improving the effect of shear parameter testing on the surface roughness of 1100 aluminium alloys using the Taguchi design system. Ideal parameter for dealing out i.e. Spindle speeds, feed rate, depth of cut, and coolant’s flow. Orthogonal Taguchi Matrix is ​​considered with three destructive levels of machining parameter, tests are performed using Orthogonal Group L9 (34) with nine columns, and nine unique by mixing nine specific parameters. Tests were processed and each estimate was collected. Work After heavy machining, each part of the material determines its surface roughness. The estimated surface/noise ratio (S/N) is close to the ideal quality of the test. The goal of the work is done by estimating the signal-to-noise ratio of the assertion. The test was within the expected limits.

References

] Riaz Ahamed, Paravasu Asokan ,– performed a drilling of hybrid metal matrix composites among HSS drills is promising with lower speed with feed arrangement, volume 2, pp. 324-345

] G.Vijaya Kumar - In This paper is focused on selection of most favourable restrictions in drilling of Aluminem Metal Matrix Composites (AMMC) using “Grey Relational Analysis”, Volume 3, May-August (2012.), pp. 462-469.

] Vikas Pare, Geeta Agnihotri & C.M. Krishna.,2011. Optimization of Cutting Conditions in End Milling Process with the Approach of Particle Swarm Optimization. International Journal of Mechanical and Industrial Engineering (IJMIE), ISSN No. 2231 –6477, Volume-1, Issue-2.

] Mandeep Chahal, Vikram Singh , Rohit Garg. Cutter Path strategies effect on the range of process parameters for optimization of Surface Roughness & Cutting forces in CNC Milling. International Journal of Research in Aeronautical and Technical Engineering; 42

] Sanjit Moshat, Saurav Datta, Asish Bandyopadhyay and Pradip Kumar Pal.,2010. Parametric optimization of CNC end milling using entropy measurement technique combined with grey-Taguchi method. International Journal of Engineering, Science and Technology Vol. 2, No. 2, pp. 1-12.

] G.Guruvaiah Naidu, A.Venkata Vishnu, G.Janardhana Raju.,2014. Optimization of Process Parameters for Surface Roughness in Milling of EN-31 Steel Material Using Taguchi Robust Design Methodology. International Journal of Mechanical And Production Engineering, ISSN: 2320-2092, Volume- 2, Issue-9.

]T.E.Mwinuka, M.I.Mgwatu.Tool selection for rough and finish CNC milling operatios based on tool‐path generation and machening optimization. Advances in Production Engineering & Management, ISSN?1854‐6250.

] Wen-Hsiang Lai.,2000. Modeling of Cutting Forces in End Milling Operations.Tamkang Journal of Science and Engineering, Vol. 3, No. 1, pp. 15-22 .

] F. Cus , U. Zuperl, V. Gecevska.,2007. High-speed milling of light metals. Journal of Achievements in Materials and Manufacturing Engineering Volume 20.

] Sorana D Bolboaca, Lorentz Jantschi “Design of Experiments: Useful Orthogonal Arrays for Number of Experiments from 4 to 16”,

] Avinash A thakre, “Optimization of Milling Parameters for Minimizing Surface roughness Using Taguchi‘s Approach”, International Journal of Emerging Technology and Advanced Engineering Vol 3, Issue 6, June 2013, pp-226-230.

] A.Venkata Vishnu, K B G Tilak, G. Guruvaiah Naidu, Dr.G.Janardhana Raju “Optimization of Different Process Parameters ofAluminium Alloy 6351 in CNC Milling Using Taguchi Method”, International Journal of Engineering Re search and General Science, ISSN: 2091-2730, Nepal, Vol.3 Issue 2, March-April-2015.

]Neeraj Kumar, K.K. Chhabra.,2014. An Overview of Optimization Techniques for CNC Milling Macheni, International Journal of Engineering, Management & Sciences (IJEMS)ISSN 2348 –3733, Volume-1, Issue-5.

]Balinder Singh, Rajesh Khanna, Kapil Goyal, Pawan Kumar “Optimization of Input Process Parameters in CNC Milling Macheni of EN24 Steel”, IJRMET Vol. 4, IssuE 1, NoV 2013 - ApRIl 2014

]Piyush pandey, Prabhat kumar sinha, Vijay kumar, Manas tiwari.,2013. Process Parametric Optimization of CNC Vertical Milling Macheni Using Taguchi Technique in Varying Condition”, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) eISSN: 2278-1684,p-ISSN: 2320-334X, Volume 6, Issue 5.

] C.M. Vikas Pare, Geeta Agnihotri, Chimata Krishna.,2015. Selection of Optimum Process Parameters in High Speed CNC End-Milling of Composite Materials Using Meta Heuristic Techniques – a Comparative Study. Journal of Mechanical Engineering 61,3, 176-186.

Downloads

Published

2024-04-16

How to Cite

Shoiab Alam, & Faiz khan. (2024). Investigation on Aluminium Alloy 1100 Using Taguchi Design Methodology on CNC Milling. iJournals:International Journal of Software & Hardware Research in Engineering ISSN:2347-4890, 12(3). Retrieved from https://ijournals.in/journal/index.php/ijshre/article/view/238